Disposal of worn tires and rubber waste. How to recycle used tires Recycling used tires

Has anyone ever thought about what to do with old tires that are no longer needed and have nowhere to be used? Today, the environmental issue is very acute, and materials such as rubber take several hundred years to decompose, which causes irreparable harm to our planet. So what to do with old wheels and how to solve this problem?

Where to put old tires?

Before answering the main question of this article, it is worth understanding what rubber is, why you need to think about how it can be recycled, and how it can harm.

In order for a car to move and drive on the road, it needs wheels, the main element of which is car tires, consisting of several parts:

• sidewall;
• tread;
• cushion layer;
• side part;
• frame.

The main materials used for wheels are rubber and cord (special fabric or metal consisting of strong longitudinal and transverse threads).

Every year, car enthusiasts, car repair shops and service stations are faced with the problem of where to return old tires for money or free of charge, so as not to harm the environment. After all, everyone knows that rubber takes more than 100 years to decompose, and tire landfills occupy huge areas. If you burn rubber, then during combustion it releases toxic substances that enter the air that people breathe, creating a vicious circle.

Not so long ago, people began to wonder whether tires could be given a second life and what could be made from them. After all, there are factories for recycling paper, metal, old unwanted clothes and plastic.

Reception of old tires

Every major city today has collection points for car tires, which are then transported to a specially created landfill or for recycling.

For example, in Moscow there are no more than 10 such places, since this area of ​​recycling is just developing. You can take them to the address: Beregovoy Proezd, 3 to the company "Auto Legion" or to Yuzhnoportovaya Street, 7 to the company "Shinservice". There are also several points in other millionaire cities.

If in Europe you can bring car tires and they will pay you, then in Russia you will not be able to find the answer to the question of where to sell old tires for money, or you will receive a minimum amount of 100 rubles. for one wheel.

The innovation of recycling began to be introduced not so long ago, and the state has not yet established a rule at the legislative level that every motorist must hand over tires after using them, and rubber collection centers do not operate on a permanent basis.

Disposal methods

How can you use old wheels in the future, if not to create a flower bed out of them? There are several ways to recycle old tires, and the most popular of them is crushing the rubber and turning it into crumbs. The transformation can be carried out in two ways: the first using high temperature, the second - using cryotechnology, the essence of which is to create a fine-grained powder while maintaining the chemical composition of the material.

Once the raw material is processed, it can be used, for example, in roofing materials or car mats. There are a lot of options, but many have not yet been implemented, which has a bad impact on the environment.

What to do next

After old tires are recycled, crumb rubber is obtained, which is used in several types of production:

• rubberized asphalt;
• flooring, for example in gyms or playgrounds;
• running and walking areas;
• building materials.

Options for use on the farm

Probably everyone can imagine what flower beds made from old tires look like. This is a creative way to decorate your garden, and you can get the wheels completely free.

But if you don’t use them to create a beautiful garden, then there are other options for using them on the farm:

• for example, you can make a mini-pool from rubber for children or even for adults, depending on the size of the wheel. Or use it as a barrel where water will be stored, because rubber is a durable and flexible material that lasts for many years;
• the second option is to create an unusual swing, many have seen such examples more than once;
• someone even creates an unusual chair and does not ask the question of where to put the old tires, but simply uses imagination, thereby protecting nature.

The list of options for using car tires can go on for a long time: flower beds, a small table, swings, ottomans, an armchair, interior decoration and much more.

Is it possible to create a processing plant?

Every year, scientists estimate that more than 3 billion tires are thrown away as used goods. Based on this, we can conclude that a tire recycling plant is a very promising business, which will also help save the environment.

In Russia today there are only two factories, their operating capacity is 40 thousand tons per year, and of course, this is not at all enough.

The main advantage of such a business is that the material can be obtained completely free of charge, and the resulting crumb rubber can be resold for further production. The niche of this business is free, and there are almost no competitors. But why doesn’t anyone strive to make money in this direction?

Disadvantages of business:

• large initial investment;
• it is necessary to select raw materials with the same chemical composition.

Difficulties arise not only with this, but also with the fact that you need to find a large room that will be removed from the living area. You need to officially register your activities and collect the necessary package of documents, including obtaining an opinion from the sanitary and epidemiological service. The next stage is the purchase of equipment and personnel selection, and according to the preliminary business plan, this activity can pay for itself in 8 months.

But what risks might there be:

• interruptions in the supply of raw materials;
• problems with the sale of material;
• breakdown of technical equipment.

It has been said several times that rubber is a material that takes decades to decompose and is harmful to the environment. But not everyone knows that to get one tire you need to spend more than 30 liters of gasoline.

What other facts are there about this product?

• Every year, more than 5 tons of tires become unusable and only 20% are recycled.
• But if you recycle one ton of tires, you can get half a ton of material, from which you can then make new wheels.
• The Russian authorities do not yet care about creating many collection points and building recycling plants, as a result of which tires end up in a regular landfill, which leads to environmental pollution.

After reading the material, perhaps many will no longer have the question of what to do with old tires. Everyone will think about how to save nature and our planet from environmental disaster, and will take used wheels to delivery points where car tires can get a second life.

Vladivostok motorists are actively “changing” their cars. This is also noticeable in the dumps of damaged tires that drivers throw away. Periodically, someone sets these heaps on fire, poisoning the air. To solve the problem of old tires, a tire recycling plant opened in Artyom two years ago - where old wheels are turned into a new safety coating for sports stadiums.

The plant accepts rubber for recycling at 3 rubles per 1 kilogram. All sizes of tires are processed here, from small passenger car wheels to huge BELAZ tires.

This is the picture on the site in front of the plant, and this is only a small part:
1.

Wheels with all types of damage are used: be it a worn out tread or a hernia. The main condition is that tires must be clean, without traces of oil and paint, and without traces of burning.
2.

Tires are processed mechanically at the plant, which means the production is harmless and environmentally friendly. Before a tire is sent for recycling, the metal wire is removed from it.
3.

A special machine on which the middle of the tire is cut out:
4.

This is the iron wire removed from the tires:
5.

The cores of the tire in which the wire is located are laid aside separately:
6.

Then the tire goes into the hands of the strongest guys in this workshop - they cut the wheels into 10 kg pieces, which are then used for hydraulic shears.
7.

The prepared tire pieces are delivered to the conveyor in order of priority:
8.

The next tire is being prepared for opening:
9.

From under the hydraulic shears, the rubber goes into the crushing machine, overcomes the granulator and two vibrating tables.
10.

The crumbs, as they travel, are divided into large and small and fall into two different tanks, from which they are scattered into 25 kg bags.
13.

28 units of various equipment under the supervision of 10 craftsmen produce more than one and a half tons of crumbs per shift from 3 tons of tires. This crumb is used for the production of self-leveling coatings, from which artificial injury-proof stadiums are made.

The largest manufacturing and transport companies in Primorye deliver up to 2 tons of rubber to the plant per year. By next year, management plans to process up to 5,000 tons of rubber per year. But, according to the general director of the plant, Sergei Lazarev, in order to completely solve one of the city’s serious problems, a processing capacity of 10,000 tons per year and a centralized tire collection system in the region are needed.

The main link in the collection system should be tire services. In Vladivostok there are several “accredited” tire shops that have entered into an agreement with the plant. Most services simply take the tires out of town and throw them away.

The number of used tires is growing at a tremendous pace. Mountains of bald tires near tire service stations create a lot of inconvenience, take up space and pollute the environment. What to do with them? But you can make money on them. Tire recycling: we will tell you how to do it and get maximum income. Not only in our country the problem of their processing has not yet been completely solved. According to statistics, only a fifth of tires in the world are recycled. In most countries, the state allocates subsidies for such processing.

Methods have now been developed to effectively recycle tires. If run correctly, a tire recycling business will help you recoup your investment within six months. At the same time, you will also help improve the environmental performance of the region.

Tire recycling can be a lucrative business. The tire is a source of valuable polymers. From a ton of waste tires you can get 700 kg of rubber. It is used to produce fuel, building materials, and rubber products. But burning tires is extremely harmful to the environment and all living things. This releases 450 dangerous toxic gases and 270 kg of soot.

Recycling tires makes it possible to obtain valuable recyclable materials– crumb rubber, steel cord and liquid fuel. Crumb rubber is used in many industries: oil, chemical, mechanical engineering, and in everyday life. Rubber is used to make hydro- and heat-insulating coatings. It is used for the production of road surfaces, sleepers and rail pads. A rubber modifier is often added to asphalt. It doubles its service life. Rubber also includes hoses, shoe soles, etc.

In large plants, it is difficult to obtain significant economic benefits from tire recycling. Tire recycling is a small business idea. It is enough to acquire a mini-factory for their processing.

By the way, a draft law is currently in the State Duma, according to which the manufacturer will be responsible for recycling tires. So rubber recycling can be controlled by the state.

Step one. You need to get a license. It is mandatory if the business is based on waste recycling. Tires are considered one of the least hazardous wastes, so obtaining a license should not be too difficult. But there can still be small ones.

Step two. We need to rent space for a mini-processing plant. It is better to give preference to a place outside the city. It is better to place such an object away from the populated area. The advantage of such a place is that renting it will be much cheaper than within the city. The average rent for such an object will cost 50 thousand rubles.

Step three. To deliver raw materials and remove finished products, you will need a small truck.

Step four. Equipment. You will need to buy or lease a mini tire processing plant. This is a small collapsible complex. Its area is about 17 square meters. m. It will be able to process 5 tons per day.

When planning a mini-factory, you need to allocate areas for:

• tire storage;
• slicing;
• product warehouse.

The plant itself is installed quite quickly - in a couple of weeks.

Step five. Staff. The plant can operate in two shifts. Each will require two people. Plus, we need staff for the removal of products and delivery of tires (a couple of people), as well as an accountant.

Recycling

Rubber recycling allows you to extract rubber from waste tires. This can be done in several ways:

1. Chemical. The most toxic and harmful to the environment.
2. Mechanical. Tires are crushed and exposed to high temperatures.

It is the second option that is now used in tire recycling. It is very popular, but more expensive. Please note that recycling tires also produces metal waste. During processing, metal cords are separated from synthetic ones.

Now the number of vehicles is constantly growing. The amount of waste, including tires, is also increasing. There are still not enough enterprises for their processing in our country. If recycling is properly organized, recycling car tires can bring enormous income.

To make tire recycling profitable, you need to think through everything. Let's take a closer look at the organization of this business. You will need vehicles, because old tires will need to be collected and brought to the warehouse. There the metal parts are removed, and the rubber goes to cutting. Tires need to be cut into small pieces. For this purpose, the mini-factory has powerful scissors. The crushed tires are poured into the hopper of the factory reactor.

At high temperatures, the tires in the reactor decompose. Recycling car tires allows you to obtain a number of products at once:

1. liquid fuel;
2. residue containing carbon;
3. metal.

To support tire recycling, some of the gas is returned to the reactor. The rest of the gas enters a special pipe. In terms of volume, its quantity can be compared to the exhaust of a truck. The carbon residue is sifted to separate the steel cord.

After processing you will have a carbon residue, liquid fuel and steel cord. Rubber crumbs are purchased by many enterprises that manufacture rubber products. She is always in demand. Steel cord and liquid fuel are also in demand.

The peculiarity of tires is also their weight. Each one is quite heavy. Such large-scale waste becomes a good source of polymers. There are many of them even in small towns, so recycling of car tires will always be a popular service. The main thing is to establish the process itself and obtain all permissions.

And recycling car tires will save the environment from pollution, because tires naturally take hundreds of years to decompose.

Equipment

Recycling of rubber tires is possible in a small plant. You will need to select your equipment. An average plant can process 5 tons in 24 hours. Recycling rubber tires per day will bring about:

• 2 tons of liquid fuel;
• 0.5 tons of steel cord;
• 1.5 tons of solid residue with carbon;
• 1st ton of gas.

As you can see, recycling tires is very cost-effective. These are quite high performance indicators.

The peculiarity of this installation is that it works without interruption. It is cyclically supplied with gas released during tire processing. It must be installed in an open area.

The installation can be operated by only two people per shift. It consumes about 14.5 kW/h.

Start-up capital

An average installation costs about 1 million rubles. Shipping costs are not included here. Disposal of used tires is associated with the accumulation of fuel oil. You will need to buy tanks for it. Fuel prices change, so it is better to store fuel when they fall. We recommend selling it when prices rise. This will increase your profit.

Tanks can be purchased used. The average price for them is 20-26 thousand rubles/piece. Six or seven tanks will be enough.

You will also need warehouse equipment, overalls, and various tools. This is approximately another 100 thousand rubles. Don’t forget about rental, delivery, installation of equipment, paperwork. In general, expenses can amount to 1.5 million rubles.

Expenses

Work two shifts, 2 people each. This is a salary for four people. (10 thousand/month). Need an office for accounting. A couple of workers will be needed to supply tires and market the products. This is about 70 thousand rubles. per month for taxes, salaries and office rent.

Electricity per month approximately 10440 kW will be consumed. In total, the operation of such a mini-factory will require about 100 thousand per month.

Income

The advantage of this project is that the raw materials will be practically free. Sometimes you can make money even while collecting it. Large enterprises pay for the disposal of old tires, because landfills do not take them. In this case, an agreement is concluded with the company, and it pays monthly for the removal of tires. The cost of removal is about 2-3 thousand. rub.

Scrap metal can be handed in for recycling for 4 thousand rubles. per ton. A ton of carbon is accepted at 3-4 thousand rubles. All kinds of coatings are made from it.

Bottom line

According to average estimates, the total monthly income can be 370-380 thousand rubles. (fuel oil + carbon + scrap metal). Costs every month - 114,600 rubles. (salary + office rent + electricity). The payback will be about six months from the launch of the mini-plant.

Difficulties

1. There are not many vacant plots in big cities. There are many residential buildings around.
2. The distance from the mini-factory to houses should not be less than 300 m.
3. It will be difficult to pass the examination.
4. Difficulties may arise with residents of nearby neighborhoods. Many people don't want to live near a tire recycling plant.

It is better to organize such processing at a ready-made enterprise. The main thing is to find a suitable site that is inactive. But this territory already has all the approvals and permits. Try to come to an agreement with the company itself on mutually beneficial terms.

Most likely, a cleaning installation will also be required. It will prevent pollution of nature.

Another difficulty is unforeseen expenses. They may appear already during the processing process. Most likely, there will be difficulties with firefighters and environmentalists. If tanks for fuel oil are installed, it will be necessary to install a fire shield, conduct personnel training, post safety instructions, etc. Such objects always attract the attention of fire inspectors.

Prospects

How profitable is this business? It can bring good income. In a small town, at least one and a half tons of waste tires accumulate per year. There will definitely not be a shortage of tires. Having processed this amount of waste, you will get about 50 tons of fuel oil. The big advantage of such a business is that you do not need to spend money on purchasing raw materials.

It is also important to install special filters so as not to pollute the environment. Pay the fee on time to protect the environment. Then environmentalists will have no reason to find fault with you.

Food for thought

In order for tire recycling to develop, it is important that the state supports this industry. Government subsidies for such processing are practiced in many developed countries. It is important that a law is passed that increases producer responsibility. It would also be a good idea to create collection points for used tires. It would be logical if they were based in tire workshops.

Tire recycling as a business can bring good income, but you will need to spend a lot of effort, time and money. This service will always be in demand, as the number of tires is only growing.

The tire is a source of valuable polymers.

Tires-33 recycle tires! Tires-33, a company that cares not only about cars, but also about the environment. We want to make this world, at least a little cleaner. We began to cooperate with various factories for the processing and disposal of car tires. We accept old used tires in Moscow and send them for processing to factories. You can return your tires from us, at Tires-33. We care about the environment! In Tires-33, recycling of old tires is carried out on the basis of the Federal Law “On Production and Consumption Waste”. Tires-33 accepts:

Redemption, quick assessment via WhatsApp of passenger tires

If your tires are still serviceable, send photos of the tires and we will quickly answer whether we will buy them and at what price!

Cost of recycling passenger and studded tires

You pay to transport the old tires to the recycling plant. Worn studded tires are a separate case. Technologically, it is more difficult to recycle it, so factories treat such tires with caution, to say the least. And the cost of disposal is more expensive, since manual labor is also partially used here.

Annino